What is the magic of this? Don't worry, the editor is here to give you science popularization!
Science Popularization 1: 6 Major Features Composed of Robbing Prophet
1) The production line adopts modular design, achieving personalized customization and flexible production of "Power Bank".
2) The three-dimensional warehouse uses mobiles robots to shuttle between shelves and production units and distribute materials, achieving on-demand production based on the concept of production pulling.
3) The modular production unit consists of four production units:
Assembly unit of semi-finished products
L Inspection&Final Assembly Unit
Laser printing unit
Packaging&Labeling Unit
4) AGV flexible distribution is used between production units;
5) The main control system communicates wirelessly with various production units and AGVs.
6) Each unit undergoes visual appearance testing and simulates online electrical performance testing.
Popularization of Science II: Three weeks of rapid success, with strength as the king
Guangzhou Saiyi Information Technology Co., Ltd. is the software system contractor for the Phoenix Contact demonstration line. This demonstration line mainly uses SIE MES software, covering the entire process from customer order to product delivery. With customization as the main theme, integration as the condition, and intelligence as the direction, Saiyi Intelligent Factory Department team members have invested nearly 3 weeks and completed the entire process from proposal, debugging, to delivery through more than 20 days of effort.
Science Popularization 3: Easy and Convenient to Achieve in One Step
On site in the exhibition hall, many guests came to observe and exchange technology, and personally experienced the process of on-site customization:
1) Ordering on WeChat customization platform: customers can place orders through WeChat official account, customized (to meet personalized needs such as customized colors, handwritten signatures, and artistic characters). And the estimated delivery time can be automatically calculated based on the order order sequence. During the production of customized products, the MES system actively pushes the production progress through the official account. Customers can monitor the delivery time of their treasures in real-time.
2) Order decomposition and production order issuance: After synchronizing the orders from the ordering platform with the MES system, the production capacity is optimized through the scheduling module, generating process tasks and driving equipment customization. At the same time, customers can view real-time progress on their mobiles devices.
3) The production process is orderly and orderly: from upper component processing, semi-finished product processing to carving, and then to packaging, standardized production processes.
4) The customer can pick up the goods and scan the code: after the order is completed, the official account will automatically push the QR code for picking up the goods, and the customer can scan the code to pick up the goods.
Science Popularization 4: Technical Support in One Step
Several core applications of this fully automated unmanned demonstration line:
1) Visual technology: detecting the quality of assembly through automatic photography;
2) RFID technology: Through RFID automatic scanning, personalized product identification and customization process traceability are achieved;
3) The combination application of robots and three-dimensional warehouses: achieving automatic unloading and stocking processes;
4) Logistics distribution platform: By integrating with AGV, automatic material distribution, automatic transfer of semi-finished products between processes, and automatic warehousing of finished products are achieved. By setting storage management, safety inventory, and distribution rules for each production unit and raw material warehouse, the distribution platform can automatically generate AVG scheduling instructions and optimize the path to achieve automatic logistics process;
5) By integrating with SIE SCADA and equipment, real-time acquisition of equipment status, fault causes and locationss, and 3D simulation. MES system comprehensive process plan, equipment output, and downtime, graphical display of equipment migration information;
6) Processing unit monitoring dashboard: It realizes the visualization display of information such as orders, products, output, personnel, and equipment operation status of each processing unit.
7) Pull based production process: Through the actual input, output, station inventory of each production unit, pull the material warehouse to manage the on-demand distribution of materials, pull the production and production instructions of the previous process, and automatically achieve on-demand production.
8) MES monitoring platform: comprehensively display customer orders, tasks of each work unit, inventory in the input and output area of the work unit, AGV tasks, inventory in the raw material area, and inventory in the finished product area through signage, and provide early warning for workstation inventory. The on-site situation is under control.
